High Speed Automatic Protein Ball Making Machine
High Speed Automatic Protein Ball Making Machine
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The High-Speed Automatic Protein Ball Making Machine is a fully automated production line designed to efficiently produce protein balls at high volumes. The line consists of the YC-168 Automatic Encrusting Machine, YC-50 Automatic Ball Rounding Machine, YC-52 Automatic Flour Coating Machine (Turntable Type), and a Lifting Conveyor. These machines work in tandem to ensure high-quality, consistent protein ball production. This article will explore the components of the production line and the overall process of making protein balls.
Production Line Video
Protein Ball Machine Features
1.YC-168 Automatic Encrusting Machine
The YC-168 is the heart of the production line, responsible for forming the outer shell of the protein balls. It ensures precise control over the size and weight of each ball. This machine can operate at high speeds and is designed to handle a variety of ingredients, ensuring uniform consistency.
2.YC-50 Automatic Ball Rounding Machine
After the protein balls are formed, they pass through the YC-50 Automatic Ball Rounding Machine, which ensures that each ball is perfectly round and smooth. This step is crucial for both aesthetic appeal and packaging efficiency.
3.YC-52 Automatic Flour Coating Machine (Turntable Type)
The YC-52 is used to coat the protein balls with flour or other coatings, improving their texture and preventing them from sticking together. The turntable design ensures an even coating for each ball, while minimizing waste.
4.Lifting Conveyor
The Lifting Conveyor serves to move the protein balls from one machine to the next, ensuring a smooth and continuous workflow. It is designed to handle the transition between different stages of production without causing delays or damage to the product.
Protein Ball Machine Technicial Data
| YC-168 Automatic Encrusting Machine | YC-50 Automatic Ball Rounder | YC-52 Flour Coating Machine (Turntable Type) |
| Capacity:10-100pcs/min | Capacity: 20-60pcs/min | Capacity: 10-200pcs/min |
| Product Weight: 10-100g | Product Diameter: 15-70mm | Turntable Diameter:900mm |
| Power: 1.5KW | Power: 0.4KW | Power: 0.4KW |
| Electricity: 220V,50/60Hz,1Phase | Electricity: 220V 50/60Hz | Electricity: 220V 50/60Hz |
| Dimension: 1670x920x1290mm | Dimension: 390x320x530mm | Dimension: 1500x1000x900mm |
| Weight:270KG | Weight: 50KG | Weight: 180KG |
The Date Ball Production Process
Date balls, often considered an energy snack, are made from a mixture of dates, nuts, and other natural ingredients. In the production process:
Preparation: Ingredients like dates, oats, and seeds are blended together to create a dough-like mixture. This mixture may also include protein powder and sweeteners, depending on the recipe.
Encrusting: The YC-168 Automatic Encrusting Machine forms the outer shell of the balls, giving them the desired shape and size.
Ball Rounding: After encrusting, the balls pass through the YC-50 Ball Rounding Machine, ensuring that they are perfectly round and smooth.
Coating: The YC-52 Automatic Flour Coating Machine coats the balls in flour or other desired coatings, which helps maintain their texture and appearance during storage and packaging.
Packaging: The finished date balls are then ready for packaging, which can be done manually or using automated systems depending on the scale of the operation.
Frequently Asked Questions (FAQ)
1.What is a protein ball?
A protein ball is a small, bite-sized snack made from natural ingredients like protein powder, dates, and nuts, typically designed for a quick energy boost.
2.How fast is the High-Speed Automatic Protein Ball Making Machine?
The entire production line can operate at high speeds, allowing for the production of thousands of protein balls per hour.
3.Can the machines handle different types of protein balls?
Yes, the machines can be adjusted to produce different types and sizes of protein balls, making them versatile for various recipes.
4.What is the role of the YC-168 Automatic Encrusting Machine?
It forms the outer shell of the protein balls, ensuring consistent size and shape.
5.How does the YC-50 Automatic Ball Rounding Machine work?
It rounds the balls, ensuring a smooth and uniform shape.
6.What types of coatings can the YC-52 Automatic Flour Coating Machine apply?
It can apply a variety of coatings, including flour, cocoa powder, and other coatings to enhance texture.
7.Can the production line be used for other products?
Yes, the production line is versatile and can be used for other encrusted products, such as energy balls and snacks.
8.What is the power consumption of the production line?
Power consumption varies based on the machine configuration but is optimized for energy efficiency.
9.Is the production line easy to clean?
Yes, all machines in the production line are designed for easy maintenance and cleaning.
10.How much space is needed for the production line?
A moderate amount of space is required, with clearances between each machine for optimal operation.
11.What is the output capacity of the production line?
The line can produce thousands of protein balls per hour, depending on the machine speed settings.
12.What kind of maintenance does the production line require?
Routine maintenance, including lubrication and cleaning, is recommended to ensure smooth operation.
13.Can the production line handle large batches?
Yes, the machines are designed for large-scale production, making them ideal for factory settings.
14.How do the machines ensure uniform product quality?
The precision design of each machine ensures consistent product weight, size, and coating.
15.What types of ingredients can be used with the production line?
The machines are versatile and can handle a wide variety of natural ingredients, such as nuts, seeds, protein powder, and dried fruits.
16.Are the machines easy to operate?
Yes, the machines are user-friendly with intuitive controls and settings.
17.Is the production line suitable for small businesses?
While the production line is designed for high-output, smaller configurations are available for businesses with lower production needs.
18.What is the lifespan of the machines?
With proper maintenance, the machines can last for many years of continuous production.
19.Can the production line be customized?
Yes, the production line can be customized based on specific production requirements and space constraints.
20.What is the return on investment (ROI) for this production line?
The ROI depends on production volume and sales, but the efficiency of the machines can lead to significant cost savings over time.
About Date Balls: Definition, Market, Packaging, and Different Names
A Date Ball is a nutritious snack made by blending dates with nuts, seeds, and sometimes protein powder. They are a popular choice for athletes, health-conscious individuals, and anyone looking for a quick energy boost. Date balls are often packaged as an on-the-go snack in single servings or in bulk packages.
The market for date balls has grown rapidly due to increasing health awareness. Consumers prefer natural, nutrient-dense snacks, which has contributed to the rise in demand. These products are available in health food stores, gyms, and supermarkets, with variations including protein-packed options.
Date balls are known by different names in various countries, such as "Energy Balls," "Bliss Balls," or "Protein Balls." In some regions, they are referred to by their main ingredients, like "Date Nut Balls" or "Date Energy Balls."
For example, in the U.S., these snacks are often marketed as "Energy Balls" or "Protein Bites," while in the Middle East, they may be called "Date Rolls" or "Date Balls." This versatility allows for various cultural adaptations of the product, with different ingredients and flavors depending on the region. The packaging typically includes labels emphasizing the product’s natural ingredients, high protein content, and health benefits.
In conclusion, the High-Speed Automatic Protein Ball Making Machine is a game-changer in the snack industry, providing a high-efficiency solution for mass production. It caters to the growing demand for healthy, convenient snacks like date balls, ensuring quality, consistency, and high-volume production.
Shanghai Yucheng Machinery Co., Ltd
Shanghai Yucheng Machinery Co., Ltd, founded in 2008, is a high-tech enterprise with a focus on research, development, production, and sales of foodstuffing and forming machinery, as well as automatic production lines for various food products. The company is headquartered in Shanghai and has branches across the country.
Diverse Food Processing Machines: The company offers a wide variety of machinery, including encrusting machines, automatic production lines for cookies, pastries, bread, and buns, and specialized machines for mooncakes, spring rolls, and more. Their product line also features equipment for making dumplings, shaomai, and a multitude of other traditional and modern food items.
Multifunctional Encrusting Machines: Models like the YC - 600, YC - 460, YC - 240, and YC - 400 series encrusting machines are designed to handle different production capacities and product weights. These machines can produce a vast array of foods, from soft and single - color cookies to complex multi - layer and filled cookies, as well as various traditional pastries and confections.
Specialized Production Lines: The fully automatic cookie and mooncake production lines are engineered for high - volume and high - precision production. These lines can be customized to meet specific production requirements and are suitable for large - scale food manufacturing enterprises.
Company Achievements
Recognized as a "National High - Tech Enterprise" and a "China National Specialized and Sophisticated Enterprise," highlighting its technological prowess and innovation in the food machinery sector.
A proud member of the "China National Food Industry Association" and has received numerous awards, including the "2021 China's Top Ten Bakery Brand Manufacturers" and the "2021 Outstanding Contribution Award for the Development of China's Baking Industry."
Holds directorship and strategic collaboration positions in industry - related unions and chambers of commerce, such as the "China Federation of Industry & Commerce - Baking Industry Union" and the "Jiangxi Provincial Federation of Industry and Commerce - Bread Chamber of Commerce."
Quality and Service
Stringent Quality Control: Shanghai Yucheng Machinery adheres to strict quality control standards throughout the manufacturing process. From the selection of raw materials to the final assembly and inspection, each step is meticulously monitored to ensure the reliability and durability of the machinery.
Customization and After - sales Support: The company offers customization services to meet the unique needs of clients. Their comprehensive after - sales support includes technical assistance, readily available spare parts, and maintenance services, ensuring minimal downtime and maximum productivity for customers.
Warranty Policy: The warranty period for their products is one year from the date of arrival at the port. During this period, the company is committed to repairing or replacing machine components (excluding consumable parts) free of charge.
