This automatic mochi ice cream production line from Shanghai Yucheng is specially designed to meet the core demand of 24‑hour continuous production in food factories. From raw material steaming, kneading and mixing, to filling and forming, anti‑sticking dusting, and automatic tray arranging, the entire process is optimized accordingly. It operates continuously during peak seasons and runs stably to reduce costs during off‑peak seasons, effectively solving various production pain points for food factories.
Product details
What do mochi ice cream food factories fear most during peak seasons?
Orders pile up and demand urgent delivery, but equipment breaks down frequently. Every shutdown delays production and increases costs. There are fewer workers on night shifts, equipment maintenance is troublesome, and minor issues cannot be resolved in a timely manner. After long hours of continuous production, inconsistent product weight and misaligned filling occur, resulting in low pass rates and unnecessary waste.
This automatic mochi ice cream production line from Shanghai Yucheng is specially designed to meet the core demand of 24‑hour continuous production in food factories. From raw material steaming, kneading and mixing, to filling and forming, anti‑sticking dusting, and automatic tray arranging, the entire process is optimized accordingly. It operates continuously during peak seasons and runs stably to reduce costs during off‑peak seasons, effectively solving various production pain points for food factories.
Machine Videos:
Five Core Machines, Each Built for Continuous Production
The stability of the entire production line relies on the robust performance of each machine. These five core units provide the guarantee for 24‑hour non‑stop operation.
1. YC‑170 Automatic Encrusting Machine
As the core of the production line, its stability directly determines whether the whole line can run continuously. It is specially designed for long‑term, high‑intensity operation in food factories.
Item Specification Capacity 10–100 pcs/min Product Weight 10–100 g Power 2 kW Electricity 220 V, 50/60 Hz, 1 Phase Dimension 1670 × 920 × 1750 mm Weight 330 kg
Why it runs 24 hours non‑stop:
① Powerful motors that do not overheat. Custom high‑power motors from Shanghai Auto, with five 400 W core motors. Body temperature remains below 60°C even after 8 hours of continuous operation.
② No dead corners for cleaning. Straight‑through design allows complete cleaning in just 5 minutes.
③ Highly accurate skin‑to‑filling ratio. Dual anti‑eccentricity design keeps error within 3% even for 10,000 consecutive products.
④ Ultra‑durable wearing parts. Mold steel parts last 3 times longer than ordinary materials, with a one‑year warranty.
2. YC‑23 Hand‑Imitate Flour Coating Machine
Mochi ice cream is highly sticky; sticking is a critical issue in continuous production. This machine is fully optimized for uninterrupted operation.
Item Specification Capacity 10–90 pcs/min Product Weight 10–100 g Power 1.1 kW Electricity 220 V 50/60 Hz 1P Dimension 1300 × 700 × 1300 mm Weight 200 kg
Why it runs 24 hours non‑stop:
① Maintenance‑free igus oil‑free bearings, no lubrication required.
② Uniform and economical dusting. Double‑row atomizing design, waste rate ≤ 1%.
③ Built‑in powder recovery system keeps workshop dust ≤ 5 mg/m³.
④ Recyclable flour collection reduces labor and raw material waste.
3. YC‑150 Tray Aligning Machine
Jamming and misalignment are common causes of shutdowns. This machine ensures precision and stability for 24‑hour production.
Item Specification Capacity 10–100 pcs/min Product Weight 15–1000 g Power 1.5 kW Electricity 220 V, 50/60 Hz Dimension 1680 × 1550 × 920 mm Weight 280 kg
Why it runs 24 hours non‑stop:
① Built‑in motors protected from water, oil and dust.
② High‑precision German SICK sensors and Hiwin rails, jamming rate ≤ 0.1%.
③ Automatic tray feeding and low‑stock warning.
④ Multiple arranging modes; parameter adjustment in 3 minutes.
4. YC‑136 Rice Flour Mixing and Evaporating Steamer (150L)
Frequent feeding disrupts production. This large‑capacity, automated steamer solves the problem.
Item Specification Capacity 150 L Rotation Speed 15–45 r/min Power 4 kW Weight 680 kg Dimension 1550 × 1200 × 1600 mm Steam Pressure 0.04–0.05 MPa Voltage 380 V, 50 Hz, 3 Phase
Why it runs 24 hours non‑stop:
① 150L large capacity reduces feeding frequency by 80%.
② Original Japanese control system, low noise (< 65 dB).
③ Uniform steam heating, no burning at the bottom.
④ Food‑grade 304 stainless steel, service life ≥ 5 years.
5. YC‑135 Steam Generator + Water Softener
Steam is the power source; stable supply is essential for 24‑hour production.
YC‑135 Steam Generator
Item Specification Rated Heating Power 24 kW Rated Steam Output 34 kg/h Saturated Steam Temperature 171°C Power Supply 380 V/50 Hz Heat Output 20640 kcal/h Rated Steam Pressure 0.7 MPa Steam Outlet Diameter DN15 Water Inlet Diameter DN15 Drain Outlet Diameter DN15 Control Method Fully automatic LCD controller Heating Elements 2 sets Dimensions 750 × 430 × 1250 mm Wiring Requirement ≥ 10 mm² copper wire
YC‑135 Water Softener
Item Specification Rated Treatment Flow Rate 500 L/H Brand & Control Runxin, timer type Regeneration Dynamic (counter/current flow) Outlet Water Hardness ≤ 0.03 mmol/L Power Supply 220 V/50 Hz 0.02 kW Softener Dimension Dia 340 mm × H 1250 mm Salt Tank Dimension 300 × 300 × 600 mm
Why it runs 24 hours non‑stop:
① Thermal efficiency ≥ 98%, stable steam pressure.
② Water softener prevents scaling; no descaling for 3 months.
│③ Multiple safety protections with automatic alarm and shutdown.
④ No boiler license required (water volume < 30L).
Three Core Guarantees for Reliable 24‑Hour Operation
1. Simple, Low‑Cost Maintenance
Whole‑line cleaning takes only 15 minutes. Universal wearing parts can be replaced after 10 minutes of training. Touchscreen displays real‑time status and clear alarms.
2. Safe and Fully Compliant
Electrical safety: CE, UL certified, leakage and overload protection.
Food hygiene: All food‑contact parts 304 stainless steel.
Operation safety: Emergency stop buttons and safety guards.
3. Clear Productivity and Cost Efficiency
Total power: only 9.1 kW.
24‑hour electricity cost: ~218 yuan.
At full speed (100 pcs/min): 144,000 pieces/day.
Electricity cost per piece: only ~0.0015 yuan.
Continuous operation reduces wear by 30%, cutting maintenance costs.
Real Customer Case: 72‑Hour Continuous Production in France
During the 2023 Summer peak season, a mochi ice cream factory in France operated the line continuously for 72 hours:
Total output: 320,000 pieces
Zero equipment failures
Product pass rate: 99.8%
Only 2 workers per shift, labor cost reduced by half
The production director commented: “This line ran for three days without any problems. Capacity and quality are stable; we delivered all orders and saved a lot of money.”
Conclusion
For food factories, stable 24‑hour continuous production is not a luxury — it is core competitiveness for handling orders, lowering unit costs, and gaining market advantage.
Shanghai Yucheng’s automatic mochi ice cream production line turns high‑risk continuous production into reliable, profitable daily operation. It is ideal for urgent peak‑season orders and large‑scale cost optimization.
For more data or customized productivity solutions, contact the Shanghai Yucheng Machinery sales team.
